The Air Pallet

air cargo palletIf you thought the lightweight aluminum air cargo pallets were valuable, you are going to be blown away by the advantages of the newest invention in the air cargo industry – the Air Pallet. AIRDEX International is one of the companies that manufacture these unbelievable pallets and they are committed to minimizing their carbon footprint while providing companies with the lightest air cargo pallet on the market. Weighing in at an average of 7lbs, this pallet is approximately 5lbs lighter than its competition. Airlines charge companies by the pound when shipping goods, so it makes no sense to use a heavy pallet to place your shipments on. Why pay the extra cash to use your own pallet? This air cargo pallet is designed to perfectly fit on airfreight like a cookie sheet and pays for itself in a single use.

What composition allows these advanced pallets to be so light and efficient? To start, the outer skin is made from EPA/FDA/Medical certifiable high-impact polystyrene. This material is a tough, sanitary, non-porous and non-absorbent completely washable surface free of nesting places for insects, rodents, disease, mold, and mildew. Its inner core is produced from lightweight expanded polystyrene, which is a natural thermal insulator. It is extraordinarily light and shock absorbent, eliminating the need for bottom thermal wraps and fumigation.

air cargo palletEven though this air cargo pallet is extremely light, it can support the same heavy and demanding loads of your typical aluminum pallet. They are strong and rackable, making these pallets the ideal shipping solution for companies looking to save money and increase profits. So what happens if the Air Pallet is damaged? If only slightly damaged, these air cargo pallets only require a simple, quick, and low-cost patching repair. If abused beyond repair they are sent to grinders to become raw materials for new plastic products.

Always keeping the environment in mind, almost all Air Pallets are collected after their first use as part of a worldwide recycling program. They are extremely easy to use, clean, and repair. Ideal for fragile or temperature-sensitive products, these air cargo pallets will lighten your financial load while decreasing your company’s overall carbon footprint. That sounds like a win-win to me!

Air Cargo Innovations

aluminum air cargo pallets

If your company sends parcels via airplane often, then you know how important aluminum air cargo pallets are to your shipments. Airlines charge companies by the pound, so it is imperative to minimize your shipping costs as much as possible. There is an effective light weight aluminum air cargo pallet available on the market and it is in high demand. This pallet resembles a wood pallet but comes with a number of added benefits wood and steel pallets cannot offer. They are sometimes referred to as “eco-pallets” due to the recyclable materials they are composed of and their high scrap value. Weighing in at roughly 10 pounds, these pallets are extra light to ensure lower freight costs and carbon dioxide emissions. Durable enough to withstand heavy forklift use, they can be easily handled by one person and provide zero risk of injury from nails or broken wood.

These uniquely engineered aluminum air cargo pallets never need fumigation because there are few (if any) niche harbors for critters and bacteria to live in. They are also temperature resistant and fireproof, which helps companies reduce their insurance rates. Due to their high tolerance to extreme temperatures, they are ideal for the food industry where items need to be kept in refrigerated storage for long periods of time. Virtually unbreakable, these aluminum air cargo pallets are non-corrosive and always look brand new. Instead of brittle rivets, clamps, or fasteners, the eco-pallet has robotic welds to ensure a quality, long-lasting product.

aluminum air cargo palletsThe eco-pallet is completely customizable – you can even design your own! Typically, there are four types of these pallets: one-way, reusable, clean factory, and box pallets. They are also available in nestable and rackable styles with 2- or 4-way forklift access. The non-magnetic aluminum causes for a defectless electronic product that is perfect for electronic product manufacturing.

Would you like to lower your company’s carbon footprint? Buy one of these aluminum air cargo pallets! As explained above, they improve your business supply chain and operations, are elegantly designed, and are a low-cost alternative. Why not save time, money, and labor on these great pallets?

Which Winch is Which?

air cargo straps

Cargo straps are specifically designed to hold loads in place on air cargo, trucks, pickups, trailers, rail cars, semis, and other freight carriers. Usually produced from polyester, air cargo straps are extremely durable and highly resistant to weathering, abrasion, and corrosion. Choosing the right air cargo strap can seem like a simple task but there is actually a lot to take into consideration before doing so. The types of restraint systems and fasteners you choose depend entirely on your shipment. Let’s explore your options:

To begin, you will need to decide on a valid restraint system for your air cargo straps. This is simply a mechanical device (called a winch) set in place to help you adjust the tension of the straps. Winches come in a variety of styles. First, there is a weld-on winch, which is mounted permanently in a fixed position. Then you have a portable winch that can be placed anywhere along the trailer side rail. For more complex winches, there are sliding and lashing styles. Sliding winches move easily in both directions and fasten in place once pressure is applied to the webbing (they also have the option of being welded in place). Lashing winches on the other hand are bolted to a trailer and work best with a ratchet buckle due to their quick release capabilities.

Once you have determined which restraint system to use with your air cargo straps, you can now select compatible fasteners. The fasteners are the weakest point of the restraint system and vary in workload limit, so it is important to know how much the shipment weighs in order to determine which hardware you will need. Simple fasteners include flat, wire, snap, and grab hooks, delta rings, twisted loops and chain anchors. For a sturdier hold, one of these complex clasps will work wonders:

air cargo straps
Over center buckles, cam buckles and snap hook hardware

Cam Buckle: A cam is a small rotating or sliding piece used to push down on the webbing. Its edge is usually knurled (patterned), which allows for a better grip.

Over Center Buckle: This is a slightly more complex threading procedure that uses a tensioning method to fasten easily. When the fastener is “open” excess webbing can be fed through the buckle; when “closed,” tension is added to hold the buckle in place.

Ratchet: A ratchet is the most complicated type of hardware. It functions like a socket wrench and takes up the slack in the webbing and tensioning the assembly.

So what’s the bottom line? There is more to air cargo straps than just the specific width and material. Choosing the right restraint systems and fasteners can make all the difference when protecting your shipments. So, take the time to explore your options and really assess your load to determine which tools you will need to attach to your air cargo straps.

RFID Systems


RFID (Radio Frequency Identification) is a unique wireless non-contact system that uses radio-frequency electromagnetic fields to transfer data from a tag attached to an object, for the purposes of automatic identification and tracking. Some tags require no battery and are instead powered by electromagnetic fields, while others use local power sources to emit radio waves. These tags store information electronically and can be read from up to several yards away. RFID is implemented in many industries. Pharmaceuticals apply them in their warehousing to keep track of stocked items. Tags are injected in livestock, allowing the animals to be positively identified. Even the automobile industry uses RFID to detect and retrieve stolen cars or bill motorists for access to toll roads. There are endless opportunities with RFID, and the air cargo business has begun to apply them to ULDs for easier tracking and tracing.

A major problem the airlines face is their present ULD tracking system. Currently, the airlines face hardships such as human error (human intervention is required to read and record the ULD number by a UCM) and lack of centralized data. There is no way to reconcile a ULDthat leaves the system at one airport and reappears at another, and this causes big problems.

Although airlines were late to adopt the RFID tags, they now use them on ULDs, passenger baggage, TD cargo shipments, and ground handling equipment. Attaching an RFID tag to a ULD allows airline personnel and customers to track the baggage at several airports and airlines through common Internet applications. ULDs equipped with RFID tags are automatically registered at points where liability changes hands. This is extremely important to airlines. Air France and Lufthansa alone lose 5-6% every year of their ULD inventory, amounting to hundreds of millions of dollars. If they attached RFID tags, they would know the last known location of the ULD and most likely find the containers. The implementation of these tags leads to higher transparency between logistics providers and airline carriers, ensuring quicker clearance through US customs. Unlike barcodes, RFID tags do not need to be within line of sight of the reader and may be embedded in the traced object.


In order to work efficiently, RFID must be used within the entire supply chain. The tags provide distributors and customers with constant updates and reliable data regarding their shipments. By attaching RFID tags to ULDs, loading and unloading processes are accelerated and the risk of improper loadings is reduced. If you would like greater control over your shipments, RFID tags are the perfect solution and will always keep you updated.